
告別繁瑣涂膠,立式丁基膠涂布機讓效率與精度雙贏
時間:2025-07-10 來源:http://m.wkrd.com.cn/ 發布人:昌盛機械
立式丁基膠涂布機是一種用于將丁基膠精準涂覆在基材表面的自動化設備,因采用立式結構而得名。丁基膠具備良好的密封性、耐化學性和彈性,該設備則是實現其高效涂布的關鍵,在多個工業領域發揮重要作用。
Vertical butyl rubber coating machine is an automated equipment used to accurately coat butyl rubber on the surface of substrates, named after its vertical structure. Butyl rubber has good sealing, chemical resistance, and elasticity, and this equipment is the key to achieving efficient coating, playing an important role in multiple industrial fields.
其核心結構包括放卷、涂布、加熱、牽引和收卷機構。放卷機構平穩放出基材,維持適當張力防褶皺;涂布機構是核心,由膠料供給組件、涂布頭和調節裝置構成,負責將丁基膠按預設參數涂覆;加熱系統在涂布前后工作,預熱提升基材與膠的附著性,后加熱加速膠層固化;牽引機構通過輥輪帶動基材有序移動;收卷機構將完成涂布的基材整齊收卷。
Its core structure includes unwinding, coating, heating, traction, and winding mechanisms. The unwinding mechanism smoothly releases the substrate and maintains appropriate tension to prevent wrinkles; The coating mechanism is the core, consisting of rubber material supply components, coating heads, and adjustment devices, responsible for coating butyl rubber according to preset parameters; The heating system works before and after coating, preheating enhances the adhesion between the substrate and the adhesive, and post heating accelerates the curing of the adhesive layer; The traction mechanism drives the substrate to move in an orderly manner through rollers; The winding mechanism will neatly roll the coated substrate.
工作流程方面,先由操作人員設定涂布速度、膠層厚度、加熱溫度等參數。放卷機構放出基材,經導向輥預熱后進入涂布區,涂布頭在膠料供給組件配合下完成涂膠。涂膠后的基材進入加熱固化區,固化后(部分設備含冷卻)被牽引至收卷機構收卷。過程中,傳感系統實時監測參數,反饋給控制系統及時調整,確保涂布質量穩定。
In terms of workflow, the operator first sets parameters such as coating speed, adhesive layer thickness, and heating temperature. The unwinding mechanism releases the substrate, which is preheated by the guide roller and enters the coating area. The coating head completes the coating with the cooperation of the adhesive supply component. The adhesive coated substrate enters the heating and curing zone, and after curing (some equipment includes cooling), it is pulled to the winding mechanism for winding. During the process, the sensing system monitors parameters in real-time and provides feedback to the control system for timely adjustment, ensuring stable coating quality.
該設備應用廣泛,汽車制造中用于車窗密封膠涂布,提升密封性和隔音性;建筑行業用于幕墻、中空玻璃密封,增強防水防風性;電子電器領域用于元器件密封,起防潮防震作用。
This device is widely used in automobile manufacturing for coating car window sealant, improving sealing and sound insulation; Used in the construction industry for sealing curtain walls and insulated glass to enhance waterproof and windproof properties; In the field of electronic appliances, it is used for sealing electronic components to prevent moisture and shock.
與臥式設備相比,它占地面積小、空間利用率高,適合場地有限的車間;立式結構使基材受重力影響更均勻,減少涂布偏差,提高精度;自動化程度高,減少人工干預,提升生產效率和產品一致性,為相關行業提供可靠設備支持。
Compared with horizontal equipment, it occupies a small area and has a high space utilization rate, making it suitable for workshops with limited space; The vertical structure makes the substrate more evenly affected by gravity, reduces coating deviation, and improves accuracy; High degree of automation, reducing manual intervention, improving production efficiency and product consistency, providing reliable equipment support for related industries.
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